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Novonix seals $153m EV battery deal with Panasonic in US
Novonix has sealed its biggest ever deal in the burgeoning $65bn North American electric vehicle market that will see it supply tonnes of battery material to Japanese electronics giant Panasonic.
Glen Norris
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2 min read
February 9, 2024 - 1:52PM
The Australian Business Network
Global demand for electric vehicles and battery materials continues to grow
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Novonix has sealed its biggest ever deal in the burgeoning $65bn North American electric vehicle market that will see it supply tonnes of battery material to Japanese electronics giant Panasonic Energy.
Under the three-year deal that could be worth as much as $153m, 10,0000 tonnes of high-performance synthetic graphite anode material will be shipped to Panasonic Energy’s North American EV battery operations from Novonix’s Riverside facility in Chattanooga, Tennessee. Panasonic Energy is working to expand its production of EV batteries in North America to meet increased demand while also increasing the percentage of materials procured locally. The Biden administration is moving to wean the US electric vehicle battery chain away from China as it strengthens local supply chain in key sectors.
Shares in Novonix, whose board includes former Dow Chemical boss Andrew Liveris, surged more than 10 per cent in afternoon trade on the ASX to 68 cents.
Novonix chief executive Chris Burns said the binding agreement with Panasonic Energy cemented the Brisbane company’s position in the rapidly expanding North American market. “Off-take agreements with high-quality partners such as Panasonic Energy solidify our position as a leader in onshoring the supply chain of synthetic graphite and accelerating the adoption of clean energy in the industry,” said Dr Burns. “We look forward to expanding our longstanding relationship with Panasonic Energy.”
Novonix chief executive Dr Chris Burns. Jane Dempster/The Australian
Electric vehicle sales were forecast to hit a record 9 per cent of all passenger vehicles in the US last year, according to Atlas Public Policy. It was the first time more than 1 million EVs were sold in the United States in one calendar year, probably reaching between 1.3 million and 1.4 million cars. Panasonic Energy president Shoichiro Watanabe said the company would need to build four more factories to reach its target for a sharp boost in annual capacity of batteries for electric vehicles by 2031. Japanese companies are looking to boost their investment in the United States EV market, after a deal the two countries struck last March to widen access for Japanese manufacturers to tax credits.
Panasonic is moving to establish a sustainable supply and reduce the carbon footprint of its entire lithium-ion battery supply chain for EVs by 50 per cent in 2031 compared to 2022.
Dr Burns said Panasonic’s reputation, their quality standards, and growth plans represented a huge opportunity for Novonix. “Panasonic Energy is building a new facility in Kansas, very close to Chattanooga,” said Mr Burns. “They also operate the gigafactory in tandem with Tesla in Reno, Nevada and all of this is focused on local consumption and local production of the materials. Panasonic has a long term vision, both in localisation and decreasing the carbon footprint in their supply chain.”
Novonix, which counts Queensland billionaire Trevor St Baker as one of its major investors, last year sealed a $44.9m deal with South Korea’s LG Energy Solution allowing the firms to research and develop battery materials for electric vehicles and storage systems.
Dr Burns said he was not concerned that the possible election of Donald Trump as president would wind back incentives, including tax credits, for electric vehicles. “The political landscape has an important role to play in the growth of our sector but I think it is important to understand there’s a lot of alignment in the goals between different administrations.” he said. ”The government programs are great, but it’s a short term solution and there are different tactics to achieve the same outcome. Consumer sentiment is going to drive vehicle adoption. The technology in the market, the ability to bring a more diverse fleet of consumer vehicles to the market at lower cost points, is really what people need to see.”
A Tesla Model Y charges at a EV charge station in Lane Cove,
Much more from Novonix and about SG and NG here.
Let's start from the very beginning.)
A conversation about our topic:
Talga graphite.
Talga Groupand headlineThese Are the Challenges of Building a US Battery Industry
20 February 2024 at 16:28 CET
The growth of electric vehicles has heightened concerns about China's current dominance in lithium-ion batteries. So as part of the Inflation Reduction Act, the US government is spending money and providing tax credits to companies that are attempting to build up a domestic supply chain. So what are the real challenges to expanding America's battery-making capacity, both in terms of financing and operations? On this episode, we speak with Dr. Chris Burns, the founder and CEO of Novonix, a battery materials company with a focus on synthetic graphite manufacturing. He explains his company's role in the battery supply chain, the economics of domestic manufacturing, and how it employs the government's policy endeavors in its work. This transcript has been lightly edited for clarity.
Listen • 54m47
Odd Lots: Why It's Hard to Build a US Battery Industry (Podcast)
54:47
Key insights from the pod:
What is Novonix? — 5:51
Where does graphite come from? — 6:36
The geographical distribution of natural graphite — 8:53
Graphite availability vs. processing capacity — 10:26
Why China got a head start in graphite processing — 11:37
Environmental considerations — 13:20
The impact of US government efforts to build out batteries — 16:29
Tesla and battery manufacturing — 19:11
What does public money do that private money can’t? — 21:48
Figuring out long-term demand — 24:04
Near-term factors affecting the industry — 26:27
How does price feed into capital availability? — 29:38
Political continuity and industry growth — 32:21
Working with the DOE and the loan application process — 34:50
Response outside the US and China — 37:04
What Novonix is building right now — 38:53
Labor availability and growth — 41:25
Will we ever not need graphite? — 46:52
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Joe Weisenthal (00:20):
Hello and welcome to another episode of the
Odd Lots podcast. I'm Joe Weisenthal.
Tracy (00:25):
And I'm Tracy Alloway.
Joe (00:26):
Tracy, I feel like a few years ago there was a lot of talk about, okay, this EV battery boom is coming and we don't have yet the raw materials, the basic commodities necessary to supply all the demand for that.
Tracy (00:41):
Yes. I would say even before a few years ago. Do you remember there was a time, I guess it must have been early 2010s or maybe even before then, when rare earths were all the rage and everyone was talking about like ‘Oh, put your money in rare earth. The clue is in the name. There aren't that many of them. There won't be enough to go around.’
And then that kind of came and went. But then you're right, it resurfaced in recent years because of course we do have this pressure or a desire, depending on your viewpoint, of shifting to electric vehicles, which require batteries, which require a whole bunch of materials to actually make them.
And there was a lot of hand-wringing over whether or not there would be enough of these materials to go around, where the materials actually come from. That was a big point of contention and concern. If you're dependent on one source, i.e. China, to get all the stuff you need for battery making, then what happens when China starts to restrict those materials, which is, fast forward to 2023, exactly what we saw happen.
Joe (01:46):
Yeah, that was a great summary. There's a lot
here for us. This story touches on a lot of our themes. Because one of the things we talk about is that there's a sort of the replacement of one set of commodities and oil and gas, etc., with a brand new set of commodities that are also potentially going to be quite scarce.
There's also just a question of what catalyzes investment, because as we know when it comes to raw materials, there is a lot of upfront cost and the future is wildly uncertain in terms of how much we'll need and how much demand there will be. So we've talked with Jigar Shah, for example, of the Department of Energy's Loan Programs Office multiple times on the podcast about why, for example, when it comes to sort of new energy investment, traditional private sector financing vehicles maybe aren't up to the task completely, why there are other market mechanisms or non-market mechanisms that might be necessary, uncertainty about demand supply, what is even the future of battery technology, right?
Because there are competing visions of what the batteries that will power EVs will look like, and whether it's solid state or lithium ion or something totally different. So how do you catalyze an investment with so much upfront cost, so much uncertain return at a time of a highly uncertain future?
Tracy (03:07):
I find that an absolutely fascinating question because, again, these are things that a lot of people would argue we actually need, but are they being naturally incentivized by the market to actually have more of them? Or do they come through government initiatives such as the Department of Energy and the Loan Programs Office? Or do they maybe come from the companies themselves?
You know, we've seen
Tesla move to build up its own supply of the things it needs for batteries. So there are all these interesting questions of how this stuff actually gets financed. And also just to take a step back, I have a bunch of questions about what this stuff actually is, because I see I see words like ‘graphite,’ and ‘manganese’ and things like that thrown around, ‘germanium,’ and like, okay, I get that they're used for making batteries, but I don't really know the specifics. So I would love to know more about that.
Joe (04:00):
One of my worst moments when I was a TV host several years ago was when I was interviewing one of our reporters here at Bloomberg and I just blurted out, like she was talking about cobalt prices, and I was like, ‘What is cobalt?’ And I felt so bad because like, I'm making your reporter answer this basic question, but she nailed it.
Tracy (04:19):
She told you like the elements..?
Joe (04:21):
Yeah, she nailed it, but I felt so bad. Because I didn't mean it as like a gotcha question. I was like, ‘I know what is oil, but what is cobalt?’ Anyway the other thing to mention too, you know, you mention how, okay, there was all this talk about do we have enough? Right now, there's a double whammy, I feel like in this space because actually a lot of spot prices for some of these alternative commodities have actually plunged in the last year. Also, there's a big theme that EV sales maybe aren't taking off quite as fast as expected, or at least for the legacy automakers still figuring out their groove. Maybe hybrids are going to be the thing for the moment
And then finally, higher interest rates and the effect that that has on supply. And that's a big theme we talk about, which is, okay, in theory we want more supply of all the things to make goods cheap, but if higher interest rates impair investment in CapEx-heavy things, what does that do to supply? So I think, like we said, there is just a lot of meat here for us to chew on, so to speak.
Tracy (05:17):
Lots of questions, not least among them, what is graphite and rare earth minerals, anyway.
Joe (05:23):
Let's dive right into it. Someone who is a perfect guest, involved in this space and can hopefully answer every one of our questions due to first hand experience. We're going to be speaking with Dr. Chris Burns, he's the founder and CEO of Novonix, a battery materials and technology company. Previously, he spent two years at Tesla, so someone right in the thick of it. Chris, thank you so much for coming on
Odd Lots.
Chris Burns (05:45):
Thanks for having me. I'm really excited to dive into these topics.
Joe (05:49):
Well, why don't we start, what is Novonix?
Chris (05:51):
So Novonix is a battery materials and technology company and we've been focused for 10 years on longer life battery technologies and now on this movement to localize the supply chain. And we're going to talk about graphite and why that was one of these critical materials and minerals that we need to electrify vehicles, energy storage systems, and why we needed to develop the right types of technology to do it here in the US.
Tracy (06:15):
So I'm going to start with a really basic question then, which is where does graphite come from? I feel like we're in a high school science class or something. And you also make synthetic graphite, so I understand where that comes from, but what is the process for actually making synthetic graphite and what is the role in the battery supply chain?
Chris (06:36):
Sure. So, let's back up and say where is graphite used, right? So in the lithium ion battery you have a positive electrode and a negative electrode. And [in] the positive electrode are these materials like nickel, manganese, cobalt, NMC, lithium ion phosphate, LFP, these types of terms you may hear. And the negative side of the battery is almost always graphite. So it represents about 40% of the volume of any battery is actually graphite.
And it's where the lithium ions actually go and get stored to store the energy and then get released during discharge. And so it has been a foundational part of lithium ion batteries since the early nineties when they started. And you can use graphite in two forms in lithium ion batteries – natural graphite and synthetic graphite. And so natural graphite, to answer your question, comes from the earth. It is carbon that is formed into perfectly layered graphite that has entered that state because of being under time and pressure in the earth's crust.
Tracy (07:31):
So it's the same as the stuff that you would get in a pencil, almost like coal. In fact, I think some of it comes from coal, right? Or you can harvest it from coal?
Chris (07:39):
So on the synthetic side you can make graphite from different carbon rich precursor materials. So on the natural graphite side, you dig it out of the ground, you change its size, its shape, and then you purify it typically through heavy acids and you can put a surface coating on it, and then it's ready to go into a battery. And on the synthetic graphite side, it's a very similar process, but instead of starting with graphite, we actually start with other carbon rich precursor materials.
And one of the most common is petroleum coke. Another is coal coke that's used in China. And so you take these materials, you change their size, their shape, and instead of purifying them, we actually heat them to really high temperatures, about 3,000 degrees celsius, and it changes the atomic structure into graphite, and then it's ready to go into a battery. So we develop technology really focused on that high temperature process.
Joe (08:30):
For natural graphite, how is it distributed around the earth? And I imagine there's a difference between how it's sort of geologically distributed versus in practice where it's actually extracted. Because I seem to recall from the old days in rare earths, there's always people like, ‘Well, they're not actually rare earth, they're just only some places where they allow it, or they have much mining due to pollution,’ etc. So where is the graphite and where do we get our graphite?
Chris (08:53):
So for the battery industry, you know, specifically a lot of the graphite mining opportunities are in Australia, in Africa, in China. And of course there's a lot of projects looking to be developed in Canada, right? Canada's going to be a great partner to North Americans electrification here because of the resources they have. So there's a lot of active mining of graphite today, really all over the world.
But I think something you guys talked about in the intro is where are we dependent on getting the materials? But it's equally important to talk about where we are dependent on processing those materials? Because we talked about the word ‘commodity,’ right? But none of these, by the time they're ready to sell to a battery maker, an LG, a Panasonic, are commodities anymore. They are specialty materials made through a spec.
And right now, even if let's say natural graphite can be sourced more globally, all of the processing is in China. And that's our bottleneck. And that's what we need to change. Not just where we get the raw materials, but where we upgrade those raw materials.
Tracy (09:51):
Oh, this is interesting. So this makes a lot of sense because you see these headlines like billions of metric tons of rare earths or whatever discovered in, I think there was one in Turkey recently, and in Sweden and in
Wyoming, which feeds into my new get rich very slowly strategy of buying land out west and hoping that it just comes with a bunch of graphite. But anyway, so supply is not the issue here. It's the processing capacity. Because we are making these new discoveries, I don't want to say on a regular basis, but there have been quite a few.
Chris (10:26):
Yeah. I think that's a critical distinction that really where we focus, we're going to have an abundance of materials. And I think two things about that, we will continue to discover new resources, right? Whether it's lithium, whether it's nickel, whether it's graphite.
And then we also will have recycling start to play a significant role in bringing some of these materials back into the supply chain. You know, over the coming years. So when you take the long-term vision, the cyclical economy for lithium ion batteries, when you think about what mining is, you're trying to harvest these minerals from very low concentrations, right? 2 to 15% of what you dig out of the ground is graphite in a mining project. Nickel is very much lower than that. But when you harvest them from a battery, you already have the elements you want in concentration. So it's very efficient. But until we start having a lot of those batteries reach end of life, it can't feed a huge amount of the supply chain.
Tracy (11:21):
Why has China seemingly developed the processing capacity before a lot of other countries? They seem to have a headstart in this. Was this just the nature of their proximity to the actual supply and the fact that they were willing to, at least for a while, dig it out of the ground?
Chris (11:37):
Well, I think it's less about the materials and more about the processing. Because for example, China on the graphite side has started signing offtakes to buy all of this natural graphite from projects that are outside of China. Back to the financing discussion, people need offtake, right? And so if China's the only place you can get your offtake, then...
Joe (11:55):
Does offtake, sorry, does that just mean sales?
Chris (11:56):
Supply agreements? Yeah.
Joe (11:58):
But in other words, like a committed order book. You know that you have an end buyer.
Chris (12:01):
Exactly, right. And so, especially for large capital mining projects, you need to have these. And if China's the only market that's buying, then you go to China and you sell your products. But then the question is really not how did they develop the resources, but how did they develop the process technology?
And I think this really goes to, you know, kind of unfortunately, one of these classic stories of offshoring technology. The key lithium-ion battery materials that I just talked about, NMC ,was invented and patented here between labs at Dalhousie where I did my PhD and, and Argonne National Lab. Lithium-ion phosphate. Developed here, right?
But when it came to starting to commercialize and scale batteries, we said, ‘it's too expensive to make these materials in the US. Let's make them in China.’ And then very quickly China started to develop more and more technology, more and more processing around all of those materials.
Tracy (12:59):
So I take the point about expenses and offshoring, but how much of it, if any, was environmental concerns? Because you mentioned giving materials an acid bath to purify them. I don't necessarily think of that as a particularly environmentally-friendly activity. So I just wonder if that played into that calculation at all?
Chris (13:20):
So I think when we started offshoring technology, it was to drive the cost down. And then when the end market continued to put pressure on costs, then that allowed for, let's say, shortcuts to be taken in jurisdictions like China, where environmental controls are not as rigorous. So there are concerns about how they handle acid waste streams in our sector.
I talked about this very high temperature process. So there are concerns about how they build their plants to do this today in terms of the emissions that come from those sites, and the power intensity of those sites. And so this idea of a clean car and a dirty battery became very topical kind of five years ago.
And this is one of our big challenges as well. We want to reshore the supply chain, which means we need to do it with the right technology, but that also comes at a cost. And so back to financeability and back to government incentives and all of these programs, we're trying to balance a lot of pieces of the puzzle here in order to develop not just materials independence, but that process technology independence.
Joe (14:20):
I want to ask one more question about China's dominance in refining aspect. When you say like, ‘Okay, it was cheaper to do it in China,’ and I think of being able to do something cheaper in China, like your mind goes first to labor costs, etc. How much is it labor and how much at this point is it about lower cost labor? Like when you think about the various costs that go into refining, how much is labor, but how much is also at this point just scale and expertise and learning by doing? Because it seems like, yes, labor is probably cheaper in many aspects in China, but also like once you've been doing something for a long time, you just get good at it in a way that someone starting from a standing start might not expect to be good at it for years, even if you could somehow hold labor cost constant.
Chris (15:08):
I think that's exactly right. You know, it went there to have some benefits in costs that you see in labor, you see in capital intensity, things like this that are, let's say, more obvious. But that was 20 years ago, right? And over those past 20 years, now they've developed scale, efficiency.
And I mean, they've had subsidies throughout that way to incentivize their industry to become the dominant force here, right? And so that's the balance between why it went, but then also now why it's challenging to compete. Because they didn't just take technology, you know, copy US technology or anything like this. They've now advanced that technology to be the leaders in the world.
Joe (15:59):
Okay. Let's talk about the effort to bring more of that capacity to the US. So what is happening? You know, I know when the Inflation Reduction Act went through, one of the big things, Senator Joe Manchin said was ‘I'm very concerned about our dependence on raw materials from China.’ So that became an incentive. From your view of the world, what has the Inflation Reduction Act, if any, what is the effect of that in terms of catalyzing domestic capacity?
Chris (16:29):
I think it's critical. And you know, we started our anode materials group in 2017. A little before all of this wave. Because I had just left Tesla where this problem statement became pretty obvious, right? This idea of localization, this dependence on China and graphite specifically, was an area that I was focused on.
And so we had been saying for a long time, the government has to play a role here because we have challenges competing dollar for dollar with China, for all of those reasons you just talked about. Whether it's their lower cost structure or now their advancement in technology. And so the government has now come in and when you look at, and we'll take graphite as this specific example, the policies in place, we have the Inflation Reduction Act where we can qualify for things like 45X advanced manufacturing production tax credit...
Joe (17:15):
But what does that say? Spell that out specifically what that means.